How Canada’s Oil Sands Producers Pump More Crude from the Same Assets

Canada’s major oil sands producers are boosting crude production even if they aren’t starting up new projects. The secret sauce appears to be reducing maintenance times and extending maintenance cycles to squeeze more oil and raise efficiencies, Bloomberg reports.

Suncor Energy, for example, completed ahead of schedule a multi-year effort to replace eight coke drums at its Base Plant, extending the life of the facility’s Upgrader 1 by about 30 years.

“Everything went flawlessly, resulting in the project being completed safely, coming in ahead of schedule and below budget,” Peter Zebedee, Executive Vice President – Oil Sands, said earlier this month.

Two other major producers, Canadian Natural Resources and Imperial Oil, as well as other oil sands firms, have extended the cycle for maintenance to two years from one year. This has raised efficiencies and production while higher production has been offsetting the downward pressure on profits that comes with the decline in oil prices, Bloomberg’s Robert Tuttle notes. 

“We have seen their facilities run harder and longer and the volumes are going up from existing infrastructure,” Kevin Birn, chief analyst for Canadian oil markets for S&P Global, told Bloomberg.  

“They are finding ways to get more out of what they have,” the analyst added.

Despite lower oil prices, Canada’s oil sands production is expected to reach an annual all-time high of 3.5 million barrels per day (bpd) this year, thanks to optimization and efficiency at producing assets, S&P Global Commodity Insights said in June in its latest outlook.

Output from Canada’s oil sands will continue to rise beyond this year, according to S&P Global Commodity Insights’ 10-year production outlook.

This year, production is set for a record annual average of 3.5 million bpd, up by 5% compared to the 2024 output, while oil sands volumes are expected to top 3.9 million bpd by 2030, per S&P Global Commodity Insights. The projection for 2030 is 500,000 bpd higher compared to the 2024 production level and is 100,000 bpd – or almost 3% — higher compared to the previous 10-year outlook.

By Charles Kennedy for Oilprice.com

More Top Reads From Oilprice.com

 

  • Related Posts

    Spirit Energy Reveals Proposal to Restructure UK Organization

    In a statement posted on its website on Thursday, Spirit Energy revealed that it has shared a proposal to restructure its UK organization with colleagues. The proposal sees the separation…

    A Lebanon Ceasefire and Potential Iran Peace Talks Push Oil Prices Down

    Oil prices were once again under pressure in early Asian trade as a 10-day ceasefire between Israel and Lebanon came into effect and President Trump suggested talks with Iran may…

    Have You Seen?

    Earlbeck Gases CEO talks AI impact, industry connections, and GAWDA

    • April 17, 2026
    Earlbeck Gases CEO talks AI impact, industry connections, and GAWDA

    Freedom of passage and security to dominate global strait summit

    • April 17, 2026
    Freedom of passage and security to dominate global strait summit

    Spirit Energy Reveals Proposal to Restructure UK Organization

    • April 17, 2026
    Spirit Energy Reveals Proposal to Restructure UK Organization

    NASA tests cost-saving cryogenic tech for spacecraft

    • April 17, 2026
    NASA tests cost-saving cryogenic tech for spacecraft

    Polish, Hungarian trade bodies look to set up Central European hydrogen auction

    • April 17, 2026
    Polish, Hungarian trade bodies look to set up Central European hydrogen auction

    India’s Central Bank Tells Oil Refiners To Stop Buying Dollars On Spot Market

    • April 17, 2026
    India’s Central Bank Tells Oil Refiners To Stop Buying Dollars On Spot Market

    IEA Chief Says Oil, Gas Recovery Could Take Two Years After War Damage

    • April 17, 2026
    IEA Chief Says Oil, Gas Recovery Could Take Two Years After War Damage

    A Lebanon Ceasefire and Potential Iran Peace Talks Push Oil Prices Down

    • April 17, 2026
    A Lebanon Ceasefire and Potential Iran Peace Talks Push Oil Prices Down

    Altura Energy targets green helium growth amid market instability

    • April 17, 2026
    Altura Energy targets green helium growth amid market instability

    Kent to provide EPC for MorGen’s 20MW UK hydrogen plant

    • April 17, 2026
    Kent to provide EPC for MorGen’s 20MW UK hydrogen plant